Puffer Jackets
Quilted or baffled jackets and vests with filling.
Made to Order
More Custom Jackets
Additional custom outerwear development for seasonal, warm, textured or specialty jacket projects.
Best for: Seasonal, warm, textured or specialty outerwear projects.
- Filling, pile and surface developed per project
- Specialty materials sourced and reviewed per project
Choose a Type
Development directions — each one adapted to your design, not stock styles.
Fleece Jackets
Polar or micro fleece, full-zip or pullover.
Sherpa Jackets
High-pile sherpa jackets and sherpa-lined styles.
Velour Jackets
Soft-pile velour track and casual jackets.
Other Custom Outerwear
Specialty materials and constructions, reviewed per project.
More Styles
Have another direction in mind? Send a sketch, reference image or tech pack — other styles are developed per project.
Type Development
Develop Beyond Standard Categories
Some concepts combine features from puffers, fleece jackets, sherpa outerwear or hybrid workwear. We review the reference and identify which materials, construction methods and finishes can realistically achieve the desired result.
Puffer Development
Shell fabric, filling type and fill weight decide warmth and loft; quilting lines and baffles decide the look.
Fleece & Sherpa
Pile type, thickness and backing decide warmth and hand feel; nylon or woven panels add structure.
Velour & Specialty
Surface texture and stretch decide which structures and decorations work — checked on the material first.
Material Options
- Nylon / polyester shellsDown-proof or standard shells for puffers. Fabric details
- FillingPolyester wadding or down, by weight.
- Fleece / SherpaPolar fleece, micro fleece and high-pile sherpa. Fabric details
- VelourSoft-pile knit with a slight sheen.
Construction & Fit
- Quilting patternChannel, diamond or custom quilting lines.
- Panel combinationFleece or sherpa bodies with woven or nylon panels.
- HoodFixed, detachable or no hood.
- FitRegular, relaxed or cropped.
Techniques
- EmbroideryWith topping on high-pile surfaces so stitches do not sink.
- PatchesSewn-on patches for fleece, sherpa and velour.
- PrintingOn shells and flat surfaces.
Trims & Hardware
- ZippersCoil or molded zippers, standard or custom pullers.
- SnapsFor storm flaps and pockets.
- Cord & stoppersDrawcords and cord locks for hoods and hems.
- LabelsMain, size and care labels plus hangtags.
Project-Specific Feasibility
Unusual silhouettes and mixed materials may require additional sampling or process tests. Rather than promising every effect immediately, we clarify the technical risks and practical alternatives during development.
Development Examples
Reference → Sample → Final.
Example 01
Color-Blocked Sherpa Hooded Jacket
Reference
Sample
Final
- Project brief
- A full-zip sherpa jacket with curved two-tone panels across the front, back and hood.
- Materials
- High-pile sherpa in ivory and grey.
- Key details
- Abstract curved panel blocking, full zip, hood with drawcords and cord locks, toggle drawcord hem, side welt pockets.
Example 02
Box-Quilted Hooded Puffer
Reference
Sample
Final
- Project brief
- A hooded puffer with a square box-quilted body.
- Materials
- Glossy ripstop shell with filling; grey lining.
- Key details
- Box quilting, hood with drawcord, center front zip, raglan sleeves, zip-welt hand pockets, sleeve utility pocket.
Production Info
- MOQ
- 50 pcs per style per colorLower quantities can be reviewed; cost moves closer to sample pricing.
- Sampling
- Typically 10–15 daysAfter materials and details are confirmed — depends on complexity.
- Bulk Production
- Around 25 daysAfter final sample approval — confirmed with the order schedule.
- Files We Work With
- Tech pack · Sketch · Reference · SampleSize chart, artwork files and target market details help the review.
Filling and specialty materials can have their own supplier minimums — confirmed with the quote.
FAQ
Which filling options are there?
Polyester wadding by weight, or down sourced per project. The filling type and weight are confirmed on the sample.
How warm will the jacket be?
Warmth depends on filling type, fill weight, shell and construction. We do not state temperature ratings without test data.
How thick can the fleece be?
From light micro fleece to heavy polar fleece — the weight is chosen on swatches.
Does sherpa shed?
Some fiber release is normal for high-pile fabrics, especially at first wear. Quality and backing choice reduce it.
Can you source special materials?
Yes, according to the project — depending on supply, minimums, colors and lead time.
What is the minimum quantity?
Usually 50 pcs per style per color. Lower quantities can be reviewed, but the cost structure may be close to sample pricing.
Develop Your Jacket
Send your design, reference or tech pack for your more custom jackets project.